On this page you will find a collection of all documents about the Terracan. If something is missing, or if you want to add something, just write me a comment.
OPERATING INSTRUCTIONS:
Operating Instructions Terracan 2005 Manual that should be in every Terracan glove compartment
SERVICE MANUALS:
Shop-Manual_Terracan-2002 Complete workshop manual (without motor)
Shop-Manual_Terracan-2005 Workshop manual for the engines
Shop-Manual_Terracan-Body Workshop Manual Bodywork
Terracan Engine Workshop manual for the 2.5l diesel engine
Shop-Manual_Terracan-Diz_J3 Workshop Manual 2.9l CRDI Engine
Terracan DIZ_J3_FuelSyst Workshop Manual Diesel System 2.9 CRDI Engine
Terracan-Body-Electrical-System Workshop book Terracan Elektronik
Terracan-Electrical-Troubelshooting-Manual Workshop Manual Electrical Diagrams and Troubleshooting
Terracan-Body-Interior-Exterior Workshop Manual Bumpers, Seats, Doors, Attachments
Terracan Break System Workshop Manual Brake System
Terracan Clutch System Workshop Manual Clutch
Terracan-Driveshaft-Axle Workshop Manual Cardan Shafts, Drive Shafts, Differentials
Terracan-General-Information Workshop Manual Chassis Number, Service Intervals
Terracan-Restraints Workshop Manual Airbag and Restraint System
Terracan Steering System Workshop Manual Power Steering
Terracan Suspension System Workshop Manual Suspension, Suspension, Shock Absorbers, Wheels
Terracan Temperature Management Workshop Manual Ventilation and Air Conditioning
Terracan-TransferCase Workshop Manual Transfer Case
PART NUMBERS:
Terracan Spare Parts Zip-packed PDF version of the spare parts catalog
INFORMATION:
Tool list TOOLS HYUNDAI_LIST Special tools from Hyundai with order numbers
Lamp holders of the instrument lights in the Terracan Thanks to Stefan Wenserski
Delphi Common Rail System – Guided Troubleshooting (German)
EOBD CODES 2_9_CRDi OBDII OBD2 Error Codes
Hyundai color codes Color code table for reordering color. The colour code can be found on the nameplate in the engine compartment behind the battery.
BL 4WD all-wheel drive system Explanation of the all-wheel drive system
Hyundai_Terracan_4WD-Lock Thanks to Reinhard Baumgart
SERVICE MANUALS:
Timing belt change (french) Many thanks to Chez-G@lium http://www.chez-galium.com/
PDF version Timing belt change
INTERESTING LINKS:
http://www.hyundai-terracan.de The unofficial Hyundai Terracan website by Reinhard Baumgart
http://koraps.com/ This is where I often order my spare parts. Takes about 2-5 weeks, but is many times cheaper than the friendly one.
http://aichagazelle.skynetblogs.be/ Conversion of 2 terracans for the Ralley Gazelles
http://www.tiefnig.de/terracan/ Troubleshooting & fixing the check engine light that comes on at full throttle
SPECIFICATIONS:
| Technical Specifications – Hyundai Terracan | |
| Body | 2.9 CRDi |
| General | All-steel safety body, bolted to ladder frame, with dimensionally stable passenger cell, defined crumple zones and side impact protection in all doors |
| Doors | 5 |
| Seats | 5 |
| Drag coefficient [cw] | 0,43 |
| End face [m2]End face [m2]End face [m2]End face [m2]End face [m2]End face [m2] End face [m2] | 2,77 |
| Metrics | 2.9 CRDi |
| Length [mm] | 4.7 |
| Width [mm] | 1.86 |
| Height [mm] | 1,795 (GLS: 1,840 incl. roof rails) |
| Wheelbase [mm] | 2.75 |
| Front track gauge [mm] | 1.53 |
| Rear track width [mm] | 1.53 |
| Turning circle [m] | 12,0 |
| Ground clearance [mm] | 211 |
| Wading depth [mm] | 500 |
| Approach angle, front/rear [degrees] | 29,6/25,3 |
| Ramp angle [degrees] | 22 |
| Boot capacity [l, VDA] | 750-1.125 |
| Weights | 2.9 CRDi |
| Empty weight2 [kg]Empty weight2 [kg]Empty weight2 [kg]Empty weight2 [kg]Empty weight2 [kg]Empty weight2 [kg] Empty weight2 [kg] | 2.162-2.265 |
| Payload | 355-458 |
| Permissible total weight [kg] | 2.62 |
| Permissible front axle load [kg] | 1.3 |
| Permissible rear axle load [kg] | 1.6 |
| Towing load [kg] | 112 |
| Towing capacity unbraked [kg] | 700 |
| towing capacity braked, | 3.500/2.800 |
| up to 10/12 % gradient [kg] | |
| Roof load [kg] | 100 |
| Chassis | 2.9 CRDi |
| In front | Independent suspension on double wishbones, with torsion bar springs and torsion bars, stabilizer bar |
| Behind | Rigid axle with coil springs and stabilizer bar |
| Steering | recirculating ball steering with power assistance; |
| Ratio: 20.6 : 1 | |
| Wheels | Alloy wheel 7 J x 16 ET20 (bolt circle 6×139.7) |
| Tyres | 255/65 R 16 |
| Brakes in general | Dual-circuit brake system, servo-assisted, |
| electronically controlled 4-channel anti-lock braking system | |
| Front brakes | Ventilated floating caliper disc brakes, |
| Diameter: 303 mm | |
| Rear brakes | Ventilated floating caliper disc brakes, |
| Diameter: 315 mm | |
| Parking brake | Mechanically via wire rope hoist on additional |
| Drum brakes acting on the rear wheels | |
| Drive In brackets: Automatic | 2.9 CRDi |
| General | rear-wheel drive with electrically engageable all-wheel drive; |
| 5-speed manual transmission; | |
| hydraulically actuated single-plate dry clutch; | |
| optionally four-speed automatic transmission with, | |
| Torque converter lock-up clutch; | |
| electrically switchable terrain reduction | |
| 1st course | 3,915 : 1 (2,804 : 1) |
| 2nd course | 2,126 : 1 (1,531 : 1) |
| 3rd course | 1,338 : 1 (1,000 : 1) |
| 4th gear | 1,000 : 1 (0,705 : 1) |
| 5th gear | 0,801 : 1 |
| Reverse gear | 4,270 : 1 (2,393 : 1) |
| Axle ratio | 4,222 : 1 (4,222 : 1) |
| Engine | 2.9 CRDi |
| General | 4-cylinder in-line diesel engine |
| longitudinally installed at the front, | |
| with common-rail direct injection | |
| Turbocharger and intercooling | |
| Light alloy cylinder head, | |
| 4 valves per cylinder | |
| Exhaust gas purification | Oxidation Catalyst |
| Exhaust gas standard | Euro 3 |
| Displacement [ccm] | 2.902 |
| Bore [mm] | 97,1 |
| Stroke [mm] | 98,0 |
| Valve train | 2 overhead camshafts with timing belt drive |
| Mixture preparation | Commonrail Direct Injection |
| Maximum Injection Pressure: | |
| 1,600 bar | |
| Compaction | 18,4 : 1 |
| Ignition system | Self ignition |
| Battery | 12 V,100 Ah |
| Alternator | 110 A |
| Starter | 12 V, 2.2 kW |
| Maximum performance | 120 kW (163 hp) |
| at 3.800-1at 3.800-1at 3.800-1 | |
| Maximum torque | 345 Nm |
| at 1.750-1at 1.750-1at 1.750-1 | |
| Fuel Type | Diesel fuel |
| Performance In brackets: Automatic | 2.9 CRDi |
| Maximum speed [km/h] | 168 |
| -172 | |
| Acceleration 0-100 km/h [sec] | 13,0 |
| (13,4) | |
| Consumption | 2.9 CRDi |
| Urban [l/100 km] | 10,9 (11,9) |
| Extra-urban [l/100 km] | 7,4 (7,5) |
| Total [l/100km] | 8,7 (9,1) |
| CO2 emissions [g/km] | 222 (241) |
| Maintenance | 2.9 CRDi |
| Oil change | every 15,000 km or annually |
| Inspektion | alle 30.000 km oder alle 2 Jahre |
| External noise | 2.9 CRDi |
| Stationary noise [dB(A)] | 79 (79) |
| Driving noise [dB(A)] | 75 (73) |
| Filling quantities | 2.9 CRDi |
| Engine oil [l] | 7,1 |
| Transmission oil [l] In brackets: Automatic | 3,2 (10,4) |
| Windshield washer fluid [l] | 3,5 |
| Fuel tank capacity [l] | 75 |
| Insurance Classifications | 2.9 CRDi |
| Liability | 23 |
| Partial casco | 23 |
| Comprehensive | 22 |